Ardmel Technical Solutions: Your One-Stop Garment Technical Partner
Garment development, bonding, seam sealing and testing for apparel brands and factories, from concept to bulk production, delivered from our base in Sri Lanka.
Technical Garment Services
Under One Roof
A bonded or seam-sealed garment needs the right pattern, the right machine, the right tape or adhesive, and testing before it is ready for bulk. At Ardmel all of those sit in one group.
Product Development
From concept sketch to working prototype. We build bonded mock-ups, add bonding and taping details to your tech pack, and refine the sample until a factory can make it.
Garment Bonding
Hot press, laydown and PUR dot bonding for hems, pockets, zips and clean-finish edges, plus lamination and bonded components.
Seam Sealing
Hot air seam sealing and tape selection for waterproof jackets, rainwear and protective clothing, with seam checks built into the production run.
Ultrasonic Welding
Needle-free, thread-free seams for synthetic fabrics, made on Ardmel’s SMS-600 ultrasonic sewing machine.
Adhesive and Tape Testing
Peel, seam strength, hydrostatic head and wash testing, so a construction is proven before it goes to bulk.
Sample-to-Bulk Transformation
Fit, pattern and construction work that turns an approved sample into a garment a production line can repeat.
Machine Solutions and Servicing
Setup, upgrades and preventive maintenance for Ardmel bonding, seam sealing and ultrasonic machines, so your line keeps running.
Innovation Lab
Where new materials, bonding techniques and constructions are tried and proven before they reach a range.
Custom Technical Training
Training for operators and technicians on machine operation, bonding and sealing, and fault-finding.
Tape and Adhesive Selection
We match seam sealing tapes, bonding films and adhesives to your fabric, stretch and end use, including dye-to-match seam tape from the Ardmel group.
Garment Manufacturing
Development through to bulk production at our own facility in the Biyagama Export Processing Zone, Sri Lanka.
Not Sure Which Fits?
Send your tech pack and we will point you to the right service.
The Apparel Industries
We Support
Each category asks something different of a seam. Intimates need a bond that stays soft against the skin wash after wash. Outerwear needs a seam that stays dry under pressure. Workwear needs one that holds up to weather and hard use. We work across all of them.
We Turn Ideas
Into Reality
from Development to Bulk
Bring us a sketch, a tech pack, a sample that will not pass testing, or a style that worked in development and is failing in bulk. The work runs in three stages.
Design & Development
We turn the concept into a construction that can be made: pattern and fit, fabric and tape selection, then bonded or welded prototypes you can wear, wash and test.
Technical Engineering
We choose the construction method for each seam, whether stitched, bonded, welded or a hybrid. Then we set the machine parameters and test peel strength, seam strength and waterproofness until the results hold.
Ready For Bulk Production
We confirm the process at production speed, record the settings in a standard operating procedure and train your operators, so garment one thousand matches the approved sample.
Why Brands and Factories
Work with Ardmel
Ardmel was founded in Glenrothes, Scotland, in 1973 as an engineering business building special-purpose machinery. In 1979 it built its first seam sealing machine, the MK-1, and built it well enough that some of the original units were still running 30 years later.
That engineering business, Ardmel Automation in Glenrothes, Fife, is now part of a group that includes Ardmel Manufacturing in Sri Lanka and the Keela outdoor and tactical clothing brands. So when we advise on your garment, the advice comes from people who design the machines, supply the tapes and adhesives, and produce technical garments in bulk themselves.
Our Featured Technical Garment and Textile Projects
A few examples of the work, from first trial to production: sealed and bonded kites for water sports, a bonded underwear range taken from design to bulk, ultrasonic technical garments, and a two-layer system that controls condensation inside wet-weather clothing.
Our End-to-End Process, from Requirement to Delivery
Customer Requirement
We start with the garment and its job: fabric, end use, performance target, quantities and timeline.
Technical Evaluation & Solution Development
We check feasibility and choose the technology, materials, machinery and construction method, then write the standard operating procedure.
Design & Development
From concept to physical sample, with each round checked against your technical requirements.
Pre-Production Planning
Approvals signed off, materials in place, production schedules and resources set.
Production Planning & Execution
Bulk production with machine settings checked every two hours, with peel and hydrostatic tests on the line.
Testing, Validation & Quality Assurance
Peel, seam, wash, rain and hydrostatic tests in house, plus accredited third-party testing where your standard calls for it.
On-Time Delivery
Production scheduled and tracked against your delivery date, with technical coordination and quality control through to dispatch.
Technical Support, Continuous Improvement & Partnership
Support after launch: process improvements, plant setup, troubleshooting and new constructions as your range grows.
Brands and Factories That Trust Ardmel Technical Solutions
Apparel manufacturers and brands that work with Ardmel machines, materials and development support.
We Fix Critical
Garment Production Issues
If a style is failing in testing or slowing your line down, send it to us. Here are six production problems we help solve.
Bonding Peeling Issue
We trace whether the cause is the adhesive, the temperature, the pressure or the fabric, and correct the process before it reaches bulk.
Machine Calibration Issues
Calibration, parameter checks and operator training so every machine on the line seals and bonds the same way.
Prototype Not Matching the Idea
We rework pattern, construction and materials until the sample does what the design intended.
Tape Not Sticking
Tape, adhesive and temperature matched to the fabric, including lightweight and delicate materials.
Parameter Mismatches in Bulk
Settings proven in development, recorded, and carried into bulk production so results stay consistent.
Uneven Seam Sealing
Machine setup, air flow checks and tape selection to give a consistent, watertight seal.
Send Us Your
Garment Issue or Tech Pack.
We help apparel brands and factories develop bonded, seam-sealed, ultrasonic and technical garments from concept to bulk production, using Ardmel’s own machines, adhesives, tapes, testing, training and manufacturing experience.
Have an Idea or Production Issue?
Let's Develop It.
Send us your fabric, your tech pack or the problem you are facing in production. Our technical team will review it and recommend the construction, machine, tape or adhesive, and trial that fits. We work with brands and factories across Europe, North America and Asia, with remote technical reviews and on-site support where the project needs it.
Our Client
Success Stories
Priyantha Fernando
Production Manager, Colombo Apparel Exports
Ruwan Jayasinghe
Operations Head, Trendline Manufacturing
Nadeesha Perera
QA Director, Lanka Garments International
Kavindi Silva
Plant Manager, Apex Textiles Ltd.